How Tall Is A 12 Oz Can – Aluminum cans are gaining popularity as one of the most popular packaging options for new beverages. The global aluminum cans market is expected to generate approximately USD 48.15 billion by 2025, growing at a compound annual growth rate (CAGR) of approximately 2.9% during 2019-2025. Despite the negative publicity of plastic, cans offer a promising alternative for many companies. Environmentally conscious customers and companies appeal to the high recycling and reprocessing ability of aluminum cans. According to the Environmental Protection Agency, more than half of aluminum soda and beer cans are recycled in the United States, while plastic beverage containers make up only 31.2 percent and glass cans 39.5 percent. The benefits of the can are also convenience and portability in an increasingly active active lifestyle.
As cans grow in popularity, there are some important things to understand when considering whether cans are a good choice for drinking. Your understanding of the canning industry, production processes and sourcing practices can have a significant impact on the cost and time to market of your beverage. Below are seven things you need to know about getting your drink in a can.
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Three major suppliers make the majority of cans in the United States: Ball Corporation (headquartered in Colorado), Ardagh Group (headquartered in Dublin), and Crown (headquartered in Pennsylvania).
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Founded in 1880, Ball Corporation was North America’s earliest and largest manufacturer of recycled aluminum beverage cans. The company specializes in manufacturing metal packaging for food, beverage, technology and household products. Ball Corporation has more than 100 locations worldwide, more than 17,500 employees, and had revenues of $11.6 billion (as of 2018).
Founded in 1932, Ardagh Group is the world’s leading manufacturer of recyclable metal and glass packaging for some of the world’s biggest brands. The company has more than 100 metal and glass factories and employs more than 23,000 people. Combined sales in 22 countries were over $9 billion.
Founded in 1892, Crown Holdings specializes in metal/aluminum packaging technology. The company manufactures, designs and sells beverage packaging, food packaging, aerosol packaging, metal seals and special packaging products worldwide. Crown employs 33,000 people, has revenues of $11.2 billion and serves 47 countries.
The size and longevity of these suppliers gives them a lot of power to set prices, schedules, and minimum order quantities (MOQs). Although suppliers can take orders from companies of all sizes, small orders from new companies are easily overtaken by large orders from established companies. There are two ways to secure your position in the competitive can market:
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Lead time is one of the most important aspects of your beverage business. Failure to meet adequate lead times can throw off your entire production and release schedule and increase costs. Because the list of can suppliers is short, alternative options are limited when delivery times vary throughout the year, which they often do. One of the extreme cases we saw was the lead time for 8.4oz cans, which went from the usual 6-8 weeks to 16 weeks in a short period of time. Although delivery times are especially long during the summer months (i.e. drinking season), a new packaging trend or a very large order can make waiting times even longer.
To minimize the impact of unexpected lead times on your production schedule, it’s important to stick to your schedule and stock an extra month of inventory if possible—especially during the spring and summer. It is also important to keep communication open with suppliers. By sharing regular updates on forecasted demand, you give your can supplier the ability to notify you of any changes that may affect product availability.
Most can suppliers require a minimum truckload of printed cans. Depending on the size of the can, the full load (FTL) can vary. For example, the MOQ for a standard 12 oz can is 204.225, or the equivalent of 8,509 24 pk boxes. If you do not meet this minimum, you have the option to order pallets of brite cans from a broker or retailer and pack them. Can sleeves are digitally printed labels that are shrunk to the surface of the can. Although this method allows you to produce smaller quantities of cans, it is important to note that the unit price is usually slightly higher than printed cans. How much higher depends on the type of sleeve and the image on it, but it’s usually $3-$5 per case for an extra sheet metal sleeve. print on it. In addition to the cans, you add the cost of the sleeves and the attachment of the sleeves, as well as the postage to deliver the cans in the sleeves to your final location. Most of the time, you end up paying for a full truckload because the can pallets are too tall for small truckloads (LTL) to roll up their doors.
Another option is to order a truckload of cans and store them for future runs. The downside to this option is not only the cost of storage, but also the inability to have the artwork change between runs. Beverage packaging experts can help you navigate this route to optimize your order for future use.
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By planning ahead, forecasting well and knowing your options, you can avoid higher small order fees. Please note that short journeys are generally more expensive and may incur additional charges if you do not meet the minimum fare. Taking all this information into account will help you be more realistic in estimating and planning costs and order quantities.
When you need a certain style or size of jar, you may need it right away. Most beverage companies can’t wait six months for can production schedules and launch deadlines. Unfortunately, unforeseen factors may cause certain models and sizes to be unavailable for a long time. If the production lines for 12oz cans decrease or if there is a sudden demand for a new, popular can model, supply may be limited. For example, the success of energy drinks such as Monster Energy has reduced the availability of 16-ounce cans, and the rise of sparkling water has put pressure on the supply of 12-ounce cans. Slim cans and other less standard shapes have recently become so popular that some manufacturers reserve capacity only for existing customers. In 2015, Crown ran into capacity issues and had to abandon smaller breweries.
The best way to avoid availability problems is to plan ahead and pay attention to market trends and beverage packaging developments. Add time and flexibility to your plan whenever possible. In times of threat or scarce availability, good relationships with can suppliers and co-packers can serve as an excellent source of information to keep you informed and help you prepare for what’s to come.
Your beverage brand is a valuable asset that you want to plan and maintain consistently in your advertising and packaging. While most people and designers are used to standard 4-color process printing, printing cans is very different. In a 4-color process, four colors (cyan, magenta, yellow, and black) are applied as separate layers to a substrate, and other colors are created by layering these colors or adding spot colors or PMS colors.
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When printing on cans, all colors must be transferred to the can at once from one common plate. Since colors cannot be combined in the can printing process, six spot colors are available. It is difficult to match the color of the can, especially with the white shade. Because there is so much specialized expertise in can printing, it is important to work with a vendor who specializes in can artwork and special requirements before placing an order. It is also highly recommended that you attend color checks and press checks to ensure that the printed cans are as you envision them before full production begins.
The art and design of the can is just as important as the color of the can. A good tin designer must have the skills to capture and distinguish a work of art. Pressing is the process of putting very small margins (usually three to five thousandths) between the colors on the can so they don’t overlap when the can is printed, since aluminum cans don’t absorb ink. During printing, the colors overlap and fill the gaps. This is a unique skill that not all graphic designers may know. You can work with the graphic designer of your choice on plans, placement, label requirements, regulations, etc. as long as you make sure you capture them expertly and define the correct die lines. If your artwork and designs are not organized properly, the end result will not be what you expected. Better for
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